The target of this project is to develop and scale-up the clay organomodification process and the physical mixing and dispersion techniques which will deliver the production of halogen-free, fire-retardant polyester resin on an industrial scale (typically 1000 tonnes per year).

The up-scaled material will be used to produce fibre-reinforced composites and coatings, which will be thoroughly evaluated by a range demanding mechanical, physical and fire tests. Furthermore, the technology will be demonstrated by producing 3 industrial-scale case study components from key sectors such as construction, rail and marine.

The partners will focus on developing materials which can be successfully applied in existing composite moulding processes and coating techniques to make integration easier and therefore maximise commercial uptake. Comprehensive health, environmental and economic impact assessments will be conducted, in parallel with the technical activities, to ensure that the materials and processes developed are sustainable.